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Holy Crap!
wiggy:
Dremel with side cutting bits after cutting smaller, rough holes with a cutoff wheel. That's how you can get rounded corners plus access tight spaces where a cutoff wheel won't fit ;)
KMSoulja:
very cool. thanks for sharing. looks like you've got that double/triple case making thing down.
wiggy:
No prob! Yeah, I can crank them out REALLY quickly now.
wiggy:
Oops! Guess I shoulda made sure the damned thing fit before I made a cover :P
FritzWhite:
You can just bend it like this person did at 3:00 minutes into the video: https://www.youtube.com/watch?v=LE2BZ6jBYIc