The Cover Project

General Category => General Discussion => Topic started by: wiggy on April 05, 2012, 04:29:55 PM

Title: Double UGC how-to!
Post by: wiggy on April 05, 2012, 04:29:55 PM
(http://i86.photobucket.com/albums/k99/wiggyx/Game%20Stuff/DSC02366.jpg)

WAY overdue revision of the how-to on this guy.  I've got it down so that the basic case can be assembled in just a couple of minutes.  Check out the video for the basics.

http://youtu.be/07JWIRTRTWk

Supplies needed:

• UGCs
• 15-30W Soldering iron with pointed tip
• Box cutter/Xacto knife
• Pop rivet gun and 1/8" diameter + 1/8"-1/4" grip rivets
• Clear 3-ring binder sleeves (http://www.staples.com/Staples-Heavyweight-Presentation-Sheet-Protectors-200-Pack/product_612997)
• Some sort of straight edge

Cut the original sleeve off the UGCs first (not seen in vid), decide how you want to orient the UGCs, cut the binder sleeves to the correct height, then pretty much follow the vid. Also works on DS cases.  There's really no reason that anyone can't make these now with very minimal investment (the pop rivet gun can be had for about 12 bucks at Home Depot).  
Title: Re: UGC phat in effect!
Post by: fiatbravodriver on April 05, 2012, 04:39:37 PM
I was thinking of requesting this. Is that a double VHS case?
Title: Re: UGC phat in effect!
Post by: Arseen on April 05, 2012, 05:10:42 PM
I was thinking of requesting this. Is that a double VHS case?

I'd quess two UGCs attached together
Title: Re: UGC phat in effect!
Post by: Velmeran on April 05, 2012, 05:18:02 PM
I was thinking of requesting this. Is that a double VHS case?

I'd quess two UGCs attached together
I'd say that's correct -- he was talking about playing around with options earlier today in TF's Fusion Cover thread.
Title: Re: UGC phat in effect!
Post by: TyrannicalFascist on April 05, 2012, 05:50:19 PM
Amazing! Really looking forward to seeing how you did this so cleanly! I can think of SO many uses for a UGC phat.  8)

Is the cover just a standard UGC cover with the spine twice as wide, or is there a more exact measurement?
Title: Re: UGC phat in effect!
Post by: wiggy on April 05, 2012, 05:55:27 PM
Yup, 2 UGCs, double wide spine (minus like 2-3mm to account for glue sploogies on the outer edges).

Be back later with a little FAQ for everyone! :)
Title: Re: UGC phat in effect!
Post by: TyrannicalFascist on April 05, 2012, 09:12:07 PM
Awesome! Glad to see you had success. What glue ended up working for you?
Title: Re: UGC phat in effect!
Post by: ShoothimNow on April 05, 2012, 09:53:08 PM
Please write up a guide on this.  I would love to create some of these!
Title: Re: UGC phat in effect!
Post by: shenske on April 05, 2012, 10:14:12 PM
5 mil is a bit thicker than what DVD/game cases use, so you could prolly get away with 3-4 mil without issue (those cheapo DS cases use 1 mil and the DVD cases that I measured use 4 mil).  You can find this stuff online fairly easily in rolls.  You'll obviously need something wide enough to fit the UGCs top-to-bottom, so you'll want to look to the book and archiving world for a large enough roll.  This is pretty much the exact product that I'm using.

http://www.shopbrodart.com/supplies/archival-products/book-and-pamphlet/book-jacket-covers/_/Brodart-Archival-Quality-Film-Rolls1/

There we go! I thought of doing this a few years back but i couldn't find a film thin enough for the outside sleeve.  Good job Wiggy  ;D
Title: Re: UGC phat in effect!
Post by: wiggy on April 08, 2012, 10:28:37 AM

There we go! I thought of doing this a few years back but i couldn't find a film thin enough for the outside sleeve.  Good job Wiggy  ;D

Thank you, sir :)


Well, it seems that the hot melt isn't working as well as the initial results indicated (which was my fear in the 1st place).  I'm gonna experiment with a bit more heat in order to get the plastics to bond, as well a bit of abrasion to the polyester sleeve in order to gain a little extra grip from the hot melt (which is the side that's pulling away from the adhesive). 

Whatever ends up being the solution, believe that I'll find it.  If all else fails, with regards to what I have on hand, then I'll pick up some of the plastic adhesive that I posted earlier.  Otherwise everything is as right as rain.  The polyester works great for keeping the printouts contained and it's archival, so no fear of it browning the paper or premature fading, and we all know how great the UGCs themselves are, save for the somewhat brittle nature of the hard plastic. 

More to come, including a generic template so you guys and gals can get started on some covers of your own ;D
Title: Re: UGC phat in effect!
Post by: wiggy on April 09, 2012, 05:17:51 PM
Pretty sure I have a solution that'll work for almost everyone (in the US at least).  I'd like for anyone to be able to try and tackle this without having to order a million supplies online, so I'm trying to keep materials/tools to what you can find at Home Depot and whatnot (still trying to figure out a chain store that carries the polyester film). 

Grabbed a Loctite product for plastics that seems to be working well and isn't a huge headache to work with.  I just wanna give it a day or so plus some abuse to make sure it'll hold up.  You know, product testing and all.  Very close to a complete writeup at this point...
Title: Re: UGC phat in effect!
Post by: wiggy on April 12, 2012, 02:54:09 PM
No love for the writeup?

Well, here's a generic Double UGC template for anyone that wants to have a go at it.  If you're gonna do a triple, then just add an inch to the overall width (300 pixels).

Double UGC template (http://www.box.com/s/6b5cdadaca0b69480f9a)
Title: Re: UGC phat in effect!
Post by: Forte on April 12, 2012, 03:39:14 PM
I have no use for this, but I will give you props. I couldn't find a proper pic of a can of dap, so this will have to do

(http://images.lowes.com/product/converted/070798/070798123304xl.jpg)

Title: Re: UGC phat in effect!
Post by: wiggy on April 12, 2012, 05:17:30 PM
Thanks & LOL!  I use that shit all the time, although not for game-related things :P

The pink is actually SUPER helpful ;)

Title: Re: UGC phat in effect!
Post by: Azarkhel on April 12, 2012, 06:02:02 PM
No love for the writeup?

Well, here's a generic Double UGC template for anyone that wants to have a go at it.  If you're gonna do a triple, then just add an inch to the overall width (300 pixels).

Double UGC template (http://www.box.com/s/6b5cdadaca0b69480f9a)

Everyones too busy trying to build them ;)
Title: Re: UGC phat in effect!
Post by: wiggy on April 12, 2012, 06:10:29 PM
LOL, I hope so ;D

Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 11, 2012, 01:58:38 PM
What size paper do the double ones need to be printed on?
Title: Re: UGC phat in effect!
Post by: wiggy on May 11, 2012, 02:44:26 PM
Same as the normal UGC, legal size. You should be able to print up to a triple UGC with legal sized paper ;)
Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 11, 2012, 02:51:46 PM
Same as the normal UGC, legal size. You should be able to print up to a triple UGC with legal sized paper ;)
Okay thanks
Title: Re: UGC phat in effect!
Post by: Rx_79 on May 14, 2012, 02:54:59 PM
I never thought about using rivets? Very Interesting? 

How about casing for a game gear?  What do you recommend? To make a case taller?
Title: Re: UGC phat in effect!
Post by: wiggy on May 14, 2012, 03:05:20 PM
You've got me on that one.  I think you'd just need to find a plastic case that's bigger than a UGC :(
Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 14, 2012, 04:34:12 PM
You could have the game gear tiled on an angle. possably..
Title: Re: UGC phat in effect!
Post by: wiggy on May 22, 2012, 08:19:31 PM
OK, so I think I found more of the clear material on the cheap.

http://www.amazon.com/gp/product/B000FADHXW/ref=ox_sc_act_title_1?ie=UTF8&m=A38VF1ZKFTUTWC

Just ordered a roll.  I know this was the one thing that I didn't supply a resource for, so maybe this will get some of you inspired to make some of your own ;D

I've made about 15 at this point, and I've only got a sliver of clear material left, maybe enough to make one.  Hopefully this will get me rolling again.

Title: Re: UGC phat in effect!
Post by: scarmullet on May 22, 2012, 08:38:30 PM
have you thought about using the UGC phat to store controllers?

Wii motes, NES, SNES, etc?
Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 22, 2012, 08:51:50 PM
Now you thinking with portals-- er, i mean, ugcs
Title: Re: UGC phat in effect!
Post by: wiggy on May 22, 2012, 08:53:18 PM
I sure as heck have!  Buuuuuut, I've got about a zillion other case projects to finish first.  I've been casing EVERYTHING I can lately.
Title: Re: UGC phat in effect!
Post by: scarmullet on May 22, 2012, 09:41:40 PM
I sure as heck have!  Buuuuuut, I've got about a zillion other case projects to finish first.  I've been casing EVERYTHING I can lately.

you should make a case for a case, so you can have a case to protect your case.
Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 22, 2012, 09:52:30 PM
im thinking of making a dual case for 16 bit mouses, (mega mouse and snes mouse)
You got any scans by anychance?
Title: Re: UGC phat in effect!
Post by: ShoothimNow on May 22, 2012, 10:32:55 PM
heh I have the complete Mario Paint set (box and all), but there is no way I am digging that beast out, sorry man =(
Title: Re: UGC phat in effect!
Post by: wiggy on May 22, 2012, 10:43:28 PM

you should make a case for a case, so you can have a case to protect your case.

Where's Xzibit when you need him...

im thinking of making a dual case for 16 bit mouses, (mega mouse and snes mouse)
You got any scans by anychance?


Of what?

















(http://i86.photobucket.com/albums/k99/wiggyx/icons/Untitled-2.png)
Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 23, 2012, 07:45:31 AM
snes mouse box and sega mega mouse box, like the one shoot him now posted
Title: Re: UGC phat in effect!
Post by: wiggy on May 23, 2012, 08:35:32 AM
I don't think the mouse was available by itself in the US, only w/ Mario Paint. Either way, I don't have the box, and I don't collect Genesis games. Sorry mang.
Title: Re: UGC phat in effect!
Post by: CommunistGamer on May 23, 2012, 05:43:10 PM
okay, ill look for some coustom art then 8)
Title: Re: UGC phat in effect!
Post by: wiggy on June 01, 2012, 09:53:11 AM
Well, I found a supply of the PET film that is required for a good price in usable amounts.  Hope this gets some of you folks to try this project out!

http://www.amazon.com/s/ref=nb_sb_noss?url=search-alias%3Daps&field-keywords=duralar+.005&rh=i%3Aaps%2Ck%3Aduralar+.005&ajr=0

(http://i86.photobucket.com/albums/k99/wiggyx/Game%20Stuff/Double%20UGC%20how%20to/DSC02555.jpg)


Also, I've had a few people request that I make and sell these.  I can definitely do that if you guys want.  I can also sell a "raw" kit so to speak.  I would likely consider a kit as 2 cases riveted together with a sheet of the film.  That keeps you guys from having to buy a rivet gun, rivets, a case of UGCs (of you don't already have some), and a roll of the film.  I imagine that would work well for a lot of you that may only need a couple of these versus someone like myself who is just gonna make dozens of them to fit all sorts of crap into.  I think I've already got about 15 double UGCs, 4 or 5 double DS cases, and at least one triple DS case on my shelves ;D
Title: Re: UGC phat in effect!
Post by: Dan-Fu on August 01, 2012, 12:42:31 AM
Wiggy, do you think you might be able to make a couple of these for me?
Title: Re: UGC phat in effect!
Post by: wiggy on August 01, 2012, 01:56:06 PM
Shit, that reminds me...

Yes, I can make some for ya.  I owe another member here a few first and then some double/triple DS cases to another fellow.  How many do you want?  I think I'll try and tackle them all in the next day or two since I'm sort of in limbo with business stuff at the moment.
Title: Re: UGC phat in effect!
Post by: Dan-Fu on August 01, 2012, 02:05:03 PM
How much do you think it will cost me?
Title: Re: UGC phat in effect!
Post by: wiggy on August 01, 2012, 02:25:23 PM
Sorta depends.  What do you want exactly?  I can just rivet them together and add the film, or I can cut them for specific items for ya.  Hell, I can even print and insert covers if you'd like. 

How many? 
What level of finish?
Anything else that I didn't cover?
Title: Re: UGC phat in effect!
Post by: Dan-Fu on August 01, 2012, 03:36:39 PM
I was just curious if you'd make them for me. I'll probably get them in the beginning of October if you don't mind.
Title: Re: UGC phat in effect!
Post by: wiggy on August 01, 2012, 04:03:57 PM
That's cool.  Just let me know :)
Title: Re: UGC phat in effect!
Post by: Dan-Fu on August 01, 2012, 04:07:41 PM
Awesome!  :)
Title: Re: UGC phat in effect!
Post by: wiggy on August 14, 2012, 06:05:53 PM
So, irvgotti452 asked me to make a few cases a while back.  In fact, so far back that I'm embarrassed to say how long I've been putting it off.  Anyway, I got 'em wrapped up and I'm really proud of this batch.  They're the nicest I've made yet by far.  I started using a new foam that gets glues in (the self-adhesive foam strips to stick perfectly and eventually come loose) and I've tweaked my process a bit here and there to get it a lot closer to where I'm happy with the quality, which is part of why I put off making them for others for so long.  I didn't want my name on something that I don't think it perfect or close to it.  Anyway, here they are!

(http://i86.photobucket.com/albums/k99/wiggyx/DSC02756.jpg)

PSP, GBA SP, and DS lite.  I also just finished some cases for Larry, and I'll post pics of those soon. 

I'll gladly make these for others, but I'd prefer to do it in more of a group buy manner.  It takes a lot of setup and whatnot to get them going, and it sucks making 1 or 2 at a time for that reason.  If I could make about 10 or so, then I would be a lot happier to make them, and I could save you guys a few bucks in labor costs.  Lemme know if there's interest and I'll make a GB thread :)
Title: Re: UGC phat in effect!
Post by: Dan-Fu on August 14, 2012, 06:22:08 PM
You've been making tons of these! I bet by the time I get mine they'll be perfect!   ;)
Title: Re: UGC phat in effect!
Post by: wiggy on August 14, 2012, 07:43:38 PM
They're pretty dang good at this point.  The durability and longevity was the biggest concern.  


Making so many was really the key to getting them to the point that they are at now.  
Title: Re: UGC phat in effect!
Post by: TyrannicalFascist on September 09, 2012, 12:17:47 AM
Now that I'm back from vacation, I think I'd like to get a few of these made sometime soon. I could probably do it myself, but I think I trust Wiggy's skills over my own.  ::) I'll take a look and see what I'd like to get some double ugc cases for, and I can provide any UGCs needed. Wiggy, could you PM me your pricing? It might be a few weeks before I can do it, but I'd love to get my handheld systems all cased before the end of the year.
Title: Re: UGC phat in effect!
Post by: wiggy on September 09, 2012, 05:23:47 PM
PMing now...
Title: Re: Double UGC how-to!
Post by: wiggy on January 19, 2013, 03:55:03 AM
WAY overdue update to the how-to portion of this thread.  Enjoy!
Title: Re: Double UGC how-to!
Post by: Dravenae on March 17, 2013, 07:33:26 PM
That's great! Awesome video is awesome! Might do this for my GBC and GBA-SP
Title: Re: Double UGC how-to!
Post by: scarmullet on June 06, 2013, 05:25:31 PM
The video doesn't show how to utilize the cases, don't you just cut through the piece in the center?
Title: Re: Double UGC how-to!
Post by: Arseen on June 06, 2013, 05:31:49 PM
The video doesn't show how to utilize the cases, don't you just cut through the piece in the center?

The wall separating the 2 spaces?

Then yes.
Title: Re: Double UGC how-to!
Post by: wiggy on June 07, 2013, 12:56:23 AM
Yup, or just use em as is for multiple game sets.

A dremel or really sharp blade will cut through the center area.
Title: Re: Double UGC how-to!
Post by: Spoonman on August 26, 2013, 11:24:47 PM
I noticed that the link to the 3 ring binder sleeve is dead.  Can you find exactly what you use again so I can go get some this weekend?  I saw someone posted a link to a roll of similar stuff, but I only have a small number of cases I want to put a sleeve on so I don't want to spend too much on the project.
Title: Re: Double UGC how-to!
Post by: Lord_Britannia on September 04, 2013, 11:45:53 PM
Thanks so much for this little bit of Knowledge!!   This (and the triple) can be used for sooo much!  Bravo sir
Title: Re: Double UGC how-to!
Post by: wiggy on September 07, 2013, 02:41:35 PM
I noticed that the link to the 3 ring binder sleeve is dead.  Can you find exactly what you use again so I can go get some this weekend?  I saw someone posted a link to a roll of similar stuff, but I only have a small number of cases I want to put a sleeve on so I don't want to spend too much on the project.

Just go to staples/office max and look for clear binder sleeves.  Any brand will do, just make sure they're full sleeve and not divided in any way.


Thanks so much for this little bit of Knowledge!!   This (and the triple) can be used for sooo much!  Bravo sir

No prob!  Glad to hear that it's helping folks out. I know I make em all the time for all sorts of things. There are more than 50 doubles and triples on my shelves at this point.
Title: Re: Double UGC how-to!
Post by: singingwolf on September 09, 2013, 11:40:25 PM
I have factory made UGCs that are much wider han the stadard ones. They are designed here in Australia, but use the exact same template for inside. If you need dimaensions or photo's let me know. AU $2 ea plus post. Ta.
Title: Re: Double UGC how-to!
Post by: Azarkhel on September 10, 2013, 04:52:01 AM
I have factory made UGCs that are much wider han the stadard ones. They are designed here in Australia, but use the exact same template for inside. If you need dimaensions or photo's let me know. AU $2 ea plus post. Ta.

Post photos, i'm curious.
Title: Re: Double UGC how-to!
Post by: JakeHC on September 10, 2013, 05:54:29 AM
I have factory made UGCs that are much wider han the stadard ones. They are designed here in Australia, but use the exact same template for inside. If you need dimaensions or photo's let me know. AU $2 ea plus post. Ta.


Where did you get them? I'm definitely interested.
Title: Re: Double UGC how-to!
Post by: singingwolf on September 11, 2013, 05:14:17 AM
The covers were custom designed by an Australian video supply site/store. I bought their entire run, which I used most of for my various Sega game collections (thousands of games  :-[ ). I have about 500 left which I am now ready to sell as my collection is now as complete as it can be (wish those Russians would stop making new games...). They are clear (not black).

The printing dimensions are:

11.695"w x 6.83"h
29.7cm w x 17.35cm h
3484 x 2049 px
300 dpi


See photo at link below:

https://skydrive.live.com/redir?resid=73A637109504231D!24066&authkey=!AB0_RcQcf6BrhY8&v=3
 (https://skydrive.live.com/redir?resid=73A637109504231D!24066&authkey=!AB0_RcQcf6BrhY8&v=3)

Australian UGC on left and Canadian one on right...


Ant
Title: Re: Double UGC how-to!
Post by: wiggy on September 13, 2013, 01:56:41 AM
I've actually got some of those in clear and black ;)
Title: Re: Double UGC how-to!
Post by: sLpFhaWK on August 18, 2014, 02:46:57 PM
Hey Wiggy could you show the inside of one of your doubles that holds systems? the ones im most interested in seeing would be 3ds, 3ds xl if it fits, and neo geo pocket.

Thanks!
Title: Re: Double UGC how-to!
Post by: TDIRunner on August 18, 2014, 10:48:53 PM
Here's some of my pictures.  I used Wiggy's method to assemble the double UGC and I even used his cover. ;)

This is the third double UGC I've made.  You learn a lot as you go.  I made some big mistakes on my first two. :P

(https://www.mediafire.com/convkey/4e8b/59dc1otnzuj7w9q4g.jpg) (http://www.mediafire.com/view/59dc1otnzuj7w9q/Double_UGC_6.jpg)
(https://www.mediafire.com/convkey/b8de/ih0vh2x1s7kko1n4g.jpg) (http://www.mediafire.com/view/ih0vh2x1s7kko1n/Double_UGC_5.jpg)
(https://www.mediafire.com/convkey/d4ed/i85c8wlbqfjyk694g.jpg) (http://www.mediafire.com/view/i85c8wlbqfjyk69/Double_UGC_4.jpg)
(https://www.mediafire.com/convkey/4353/8xbd4jsjrjpkt6p4g.jpg) (http://www.mediafire.com/view/8xbd4jsjrjpkt6p/Double_UGC_3.jpg)
(https://www.mediafire.com/convkey/ffda/sz29vxw079m25vx4g.jpg) (http://www.mediafire.com/view/sz29vxw079m25vx/Double_UGC_2.jpg)
(https://www.mediafire.com/convkey/1b52/wcbkr7ibv146suo4g.jpg) (http://www.mediafire.com/view/wcbkr7ibv146suo/Double_UGC_1.jpg)
Title: Re: Double UGC how-to!
Post by: sLpFhaWK on August 19, 2014, 01:38:10 PM
looks pretty good, i dont have a DMG Gameboy for size comparison, but is it similar length than a 3ds xl?
Title: Re: Double UGC how-to!
Post by: a_ball001 on September 22, 2014, 08:38:13 PM
Was just wondering if any fellow Aussies bought UGCs off singingwolf as I'm keen to purchasing UGCs without the massive postage cost from the States? Tried looking at his image too but it's coming up it's either been moved or deleted.
Title: Re: Double UGC how-to!
Post by: wiggy on September 24, 2014, 07:39:37 AM
looks pretty good, i dont have a DMG Gameboy for size comparison, but is it similar length than a 3ds xl?

3DS XL fits without having to modify the cases at all. I put the system in the bottom UGC, and charger in the top ;)
Title: Re: Double UGC how-to!
Post by: Ketoblu on November 16, 2014, 10:45:38 PM
looks pretty good, i dont have a DMG Gameboy for size comparison, but is it similar length than a 3ds xl?

3DS XL fits without having to modify the cases at all. I put the system in the bottom UGC, and charger in the top ;)

Can you take a picture of it plz.
Title: Re: Double UGC how-to!
Post by: 24krobot on November 27, 2014, 06:42:30 AM
Great write up Wiggy. I appreciate you! Going to tackle this for a few DS games over the Holiday weekend. The E-Reader and Warioware Twisted specifically.
Title: Re: Double UGC how-to!
Post by: rdonahue87 on February 12, 2016, 04:29:36 PM
Is there a way to order some of these from somewhere?

I've got an NES and SNES Game Genie I would like to have in a case and then I have some random GBCs and GBAs that need cases.
Title: Re: Double UGC how-to!
Post by: Grim-83 on June 17, 2016, 12:34:20 PM
I wish I could "Like" this thread. Thank you for the guide / video, I was wondering what plastic you used and how to connect them
Title: Re: Double UGC how-to!
Post by: wiggy on June 21, 2016, 02:26:33 PM
Binder sleeves actually.  Then I just use a straight edge and soldering iron (run it down the edge like a knife) in order to bond it.
Title: Re: Double UGC how-to!
Post by: e_brugal on June 21, 2016, 03:01:06 PM
I thought that you mentioned something that the clear sleeve wasn't welding well on the plastic, I think it was because of the soldering iron or something like that and you where searching for another solution.

I think I read that on this thread
Title: Re: Double UGC how-to!
Post by: TDIRunner on June 21, 2016, 03:34:05 PM
Wiggy's method works pretty well for me.  It just takes a lot of practice to get a nice thin seam that holds.  My first few were pretty ugly.  :P
Title: Re: Double UGC how-to!
Post by: TheLastMeddler on August 08, 2019, 07:11:41 PM
does anyone know the paper size you need to print.... and is there a  template for the gameboy printout for double UGc the main link by wiggy no longer works in the forum
Title: Re: Double UGC how-to!
Post by: wiggy on August 28, 2019, 04:43:52 AM
You’ll need 11x17 or larger iirc.

The link in my signature still works for me. It eventually takes you here https://m.box.com/shared_item/https%3A%2F%2Fwww.box.com%2Fs%2Ftlhbc291r9xw1a2v3xe7